Sportster 1200 (2004) · 2010–2021

Harley-Davidson Sportster 1200 (2004) Forty-Eight · 67 hp (2010 to 2021)

The Harley-Davidson Sportster 1200 (2004) Forty-Eight uses the Harley Evolution 1202 petrol engine with 67 hp.

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Technical specifications

Fuel
Petrol
Power
67 PS / 49 kW
Displacement
1 202 cm³
Cylinders
2
Engine code
Harley Evolution 1202
Period covered
2010–2021
Documented market
Europe

Transmission

  • Manual · 5 speeds

Figures apply to the cited configuration and market; equipment and transmissions may vary by production date.

Specification source : [1] AutoKarnet

This version

67 hp (49 kW), belt final drive, 5-speed manual. Built from 2010 to 2021.

AutoKarnet advice

Body style and inspection points

On a motorcycle, tyres, final drive and brakes matter as much as the oil change. Check the tyre manufacturing date, steering-head play and fork-tube seals; an oil film on a tube means a fork seal needs replacing. A notched steering bearing can be felt when braking at low speed.

AutoKarnet advice

Distinguishing similar versions

Among the Sportster 1200 (2004) pages, the 1200 Custom 67 hp offers a comparison: 67 hp (49 kW), Harley Evolution 1202, 1 202 cm³, 5-speed manual, 2004–2021. The version on this page has 67 hp (49 kW), Harley Evolution 1202, 1 202 cm³, 5-speed manual, 2010–2021. When requesting a quote, specify the output and gearbox; the marketing name alone does not identify the correct parts.

AutoKarnet advice

Maintenance and records

≈: estimated reference — the vehicle’s service indicator prevails.

Oil and filter change

≈ 8,000 km or 1 year

JASO MA or MA2 approved four-stroke motorcycle oil (JASO MB on scooters): an “energy conserving” car oil makes the wet clutch slip. Change it more often in city use or on track.

Source [1]

Brake fluid

Every 2 years

Replace the fluid in both circuits (and the hydraulic clutch if fitted), whatever the mileage; dark fluid has absorbed moisture.

Source [1]

Fork oil

≈ 30,000 km

Fork oil change and seal check; an oil film on the tubes means a seal needs replacing before it contaminates the brake caliper.

Source [1]

Final drive belt

≈ 16,000 km

Check the tension, cuts and teeth at each service; a trapped stone can cut it. No lubrication: the belt is cleaned with water.

Source [1]

Spark plugs

Every 48,000 km

Replace the full set; worn plugs raise consumption and cause misfires.

Source [1]

Air filter

Every 16,000 km

Replace more often in dusty conditions.

Source [1]

Questions about this version (3)

Which engine is in the Harley-Davidson Sportster 1200 (2004) Forty-Eight?

The Harley Evolution 1202 petrol engine (1 202 cc), 67 hp (49 kW).

AutoKarnet advice

Which oil for the Harley-Davidson Sportster 1200 Forty-Eight?

A JASO MA2 10W-40 four-stroke motorcycle oil suited to the Harley Evolution 1202 engine.

AutoKarnet advice

How do I check this page matches my car?

This page covers Harley-Davidson Sportster 1200 (2004) Forty-Eight 67 hp, cruiser, 2010–2021, with 67 hp (49 kW), Harley Evolution 1202, 1 202 cm³, 5-speed manual, 2010–2021. Compare these details with the registration document and gearbox identification. The designation Harley Evolution 1202 may cover several revisions: a VIN is still needed to confirm part numbers.

AutoKarnet advice

Documentary sources

  1. [1] Rédaction AutoKarnet

    AutoKarnet · FR · Europe · Synthèse éditoriale AutoKarnet · Accessed 09/10/2026

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